The Complete Buying Guide for Suzuki Katana 600 Aftermarket Parts

Your Suzuki Katana 600 is more than just a bike; it’s a canvas for your personality. This guide is your go-to resource for finding the best aftermarket parts and accessories. Whether you’re looking to boost performance, improve comfort, or simply make your bike stand out, we’ll walk you through the essential upgrades. Let’s dive into how you can transform your ride, one part at a time.

Enhancing Your Katana’s Look with Body and Fender Upgrades

The first impression your bike makes is visual, and custom bodywork is the fastest way to change its personality. Swapping out the stock windshield for a tinted or double-bubble screen can instantly give it a more aggressive, modern look while also improving wind protection on the highway.

Many riders also opt for a fender eliminator kit. This popular modification cleans up the rear end of the bike by removing the bulky stock fender and license plate holder. The result is a much sleeker and sportier tail section. You can also add smaller details like gas tank protectors to prevent scratches from your jacket zipper or custom license plate frames for a final touch.

Don’t forget about comfort and style. Replacing a worn-out seat with an aftermarket option from a brand like Saddlemen can drastically improve long-ride comfort. These seats often come in various materials and stitching patterns, allowing for further personalization.

Mastering Control with Essential Brake and Lever Parts

Your ability to control your motorcycle is directly tied to your safety. Upgrading brake and control components is not just about performance; it’s about confidence. Starting with brake pads from trusted brands like EBC or Galfer can significantly reduce stopping distances. For an even bigger improvement, consider switching to stainless steel braided brake lines. They prevent the spongy feel of old rubber lines and provide a much more direct and responsive feel at the lever.

The controls you interact with every ride also offer room for improvement. Adjustable clutch and brake levers allow you to tailor the reach to your hand size, reducing fatigue and improving control. Other key components to check and upgrade include:

  • Brake Rotors: Look for signs of warping or excessive wear.
  • Handlebar Grips: A simple and cheap upgrade that can improve comfort and reduce vibration.
  • Mirrors: Aftermarket mirrors can offer a wider field of view or a more streamlined look.
  • Shifters: Ensure your shifter provides clean and crisp gear changes.

When working on your brakes, always ensure the system is properly bled to remove any air bubbles, which can cause a catastrophic loss of braking power. If you are not confident, this is a job best left to a professional mechanic.

Boosting Performance with Engine and Exhaust Modifications

Maintenance is the heart of motorcycle ownership. Keeping your engine running smoothly with regular oil changes and high-quality oil filters is fundamental. But when you’re ready for more power and sound, the exhaust system is the most common place to start.

A full aftermarket exhaust system or even a simple slip-on silencer can reduce weight, improve exhaust flow for a small horsepower gain, and give your Katana a deep, aggressive sound. Remember that changing the exhaust often requires adjustments to the fuel system, such as a carburetor jet kit, to maintain the proper air-fuel ratio.

Regular maintenance is crucial for a healthy engine. Here is a basic checklist for common engine-related parts.

ComponentRecommended IntervalWhy It’s Important
Oil and FilterEvery 3,000 miles or as per manualEnsures proper lubrication and engine cooling.
Air FilterCheck every 6,000 miles, replace as neededPrevents dirt and debris from entering the engine.
Spark PlugsEvery 7,500-10,000 milesCrucial for efficient combustion and easy starting.
Gaskets and SealsInspect during major servicePrevents oil and coolant leaks.

Always refer to your owner’s manual for the specific service intervals recommended by Suzuki.

Powering Up with Electrical Component Replacements

A reliable electrical system is key to a hassle-free riding experience. The battery is the core of this system. If you notice your bike struggling to start, it might be time for a new one. Upgrading to a modern AGM or lithium-ion battery can offer more cold-cranking amps for faster starts and a longer service life.

Another simple yet effective upgrade is switching to iridium spark plugs. They provide a stronger spark for more complete fuel combustion, which can lead to a smoother idle, better throttle response, and slightly improved fuel economy. They also last significantly longer than standard copper plugs.

Lighting is another area where modern technology can make a big difference. Swapping out old halogen headlights and turn signals for brighter, more efficient LED units not only improves your visibility to other drivers but also reduces the electrical load on your bike’s charging system.

Optimizing Fuel and Air Intake for a Smoother Ride

Your engine needs the right mix of fuel and air to perform its best. The carburetor on the Katana 600 is a critical component that often needs attention, especially on older bikes. If your bike is running rough, hesitating, or getting poor gas mileage, a carburetor rebuild might be in order. A rebuild kit contains all the necessary gaskets, O-rings, and jets to restore it to factory specifications.

For those who have added an aftermarket exhaust or a high-flow air filter, a jet kit is essential. A jet kit allows you to change the carburetor’s internal components to match the engine’s new breathing characteristics. This tuning process ensures the engine doesn’t run too lean (hot) or too rich (sluggish), unlocking the full potential of your performance upgrades.

Remember to regularly inspect and clean or replace your air and fuel filters. A clogged filter restricts flow, robbing your engine of power and efficiency. It’s one of the easiest and most affordable maintenance tasks you can perform.

Choosing the Right Riding Gear for Style and Safety

Customizing your bike is only half the fun; your personal riding gear completes the look and, more importantly, keeps you safe. A quality helmet is non-negotiable, but your jacket, pants, gloves, and boots are just as vital. They are your first and only line of defense in an accident.

Your gear is also an extension of your style. Whether you prefer the classic look of leather or the modern functionality of textile gear, there are countless options available. Look for gear with CE-rated armor in critical impact zones like the shoulders, elbows, and back.

Even your casual wear can make a statement. From branded shirts and hats to riding-specific sunglasses, you can show off your passion for motorcycles even when you’re not on two wheels. Choose gear that not only looks good but also fits you properly and provides the protection you need for the road.

Frequently Asked Questions about Suzuki Katana 600 Parts

What are the first aftermarket parts I should buy for my Katana 600?
A great starting point is focusing on maintenance and safety. New tires, upgraded brake pads, and stainless steel brake lines are excellent first investments that will immediately improve your riding experience and safety.

How do I know if an aftermarket part will fit my bike’s specific year?
Always check the product description for the exact make, model, and year range. Reputable online retailers have “fitment checkers” where you can input your bike’s information to guarantee compatibility before you buy.

Are aftermarket exhaust systems legal?
Legality varies by state and country. Some aftermarket exhausts are for “track use only” as they may not meet noise or emissions standards for public roads. Always check your local regulations before installing a loud exhaust.

Do I need to rejet my carburetor after installing a new exhaust or air filter?
Yes, it is highly recommended. Changing how your engine breathes affects the air-fuel ratio. Rejetting the carburetor ensures the engine runs correctly, preventing potential damage from a lean condition and maximizing performance gains.

What is the main difference between OEM and aftermarket parts?
OEM (Original Equipment Manufacturer) parts are identical to the ones your bike came with from the factory. Aftermarket parts are made by other companies and often offer improvements in performance, style, or cost compared to OEM options.